航空航天军工

捷汇多科技集团旗下品牌伟凯美(Vcam)、微可宁(VCPlasma)为航空航天军工行业提供专业的数智化解决方案,助力提升工艺品质与效率,满足高精度需求。

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Overview

在航天器部件焊接、电子设备制造等场景中,炉温控制直接影响产品性能。

传统人工检测效率低、误差大,数智化系统(如PIS)可实时监控炉温曲线、自动生成报告,并通过数据追溯满足军工合规性要求。

Challenges and Solutions

挑战一

人工检测效率低,无法满足批量生产的数据追溯需求。

解决方案一

PIS系统实时采集炉温数据,自动生成电子报告,支持全流程追溯。

挑战二

工艺波动易导致批次性不良,缺乏预警机制。

解决方案二

SPC统计功能实时监控工艺稳定性,异常时触发警报,避免质量事故。

挑战三

设备维护依赖经验,缺乏预测性维护能力。

解决方案三

通过大数据分析预测关键部件衰减,实现预防性维护(如HF38所案例)。

Value and Results

北方ZGY集团:全天候炉温监控,提升焊接质量一致性,降低不良率。

烟台XXX所:通过数据追溯满足军工审计要求,减少人工记录时间。

西C:减少预测性维护设备停机时间,降低年维护成本。

Customer application scenarios

PIS系统安装在回流炉设备内,实时监控炉温曲线并上传至中央服务器。

例如,北方ZGY集团通过系统实时预警炉温偏移,避免了因温度异常导致的电子部件失效问题。

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